PCBN Milling Cutter and Application
1) Our PCBN milling cutter are mainly used for milling gray cast iron, hardened steel; the main industries are automotive industry (engine, gearbox, etc.), machine tool industry (rail, workbench), mining machinery industry (wear plate).
2) Large cutting force, mainly processing solid and thick-walled box parts; preferred high-power machine tools. For installation 40 Milling machine with taper shank, the diameter of the milling cutter should not be large: φ63 is preferred, followed by φ80.
3) Dry cutting. It is best if there are air-cooled or atomized cooling conditions.
4) Up milling.
5) When rough milling gray cast iron: Ap=2-5mm, Vc=400-1000m/min, fz=0.1-0.2;
When finishing gray cast iron: Ap = 0.2-0.5 mm, Vc = 500-2000 m/min, fz = 0.1-0.2;
When rough milling hardened steel: Ap=2-5mm, Vc=100-200m/min, fz=0.05-0.15;
When finishing hardened steel: Ap = 0.2-0.5 mm, Vc = 150-300 m / min, fz = 0.05-0.1;
The ap is larger, the Vc and fz is smaller.
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